Food Processing Logistics

Revolutionizing internal transportation in food processing

Your benefits

improved health & safety

Avoid manual transport of heavy loads on slippery floors. Reduce the risk of workplace injuries and fatigue-related errors, while improving ergonomics and job satisfaction.

quick & seamless integration

We deliver an end-to-end solution that integrates with gate controls and conveyor systems. AI-powered mapping ensures the solution is integrated and operational within hours.

uninterrupted logistics flows

Enable uninterrupted value chains by eliminating the need for manual transport tasks. Fully automated logistics flows reduce labor costs and improve overall operational efficiency.

meet hygiene standards

The robot is IP65 rated, and its surfaces are easily sanitized, reducing the risk of bacterial transfer and contributing significantly to meeting the quality and safety standards of processed food.

The challenge

Efficient logistics within food processing, particularly in slaughterhouses, are critical for maintaining freshness, quality, and safety standards. The traditional manual handling of meat in these facilities poses challenges in terms of labor intensity, demanding environment for automation, and hygiene concerns.

Labor intensity

Moving meat within slaughterhouses is a labor-intensive task that significantly impacts operational efficiency and cost-effectiveness. The reliance on manual labor not only increases operational costs due to the need for a larger workforce but also poses challenges in maintaining consistent workflow efficiency.

Demanding environment

Environments in food processing plants pose various challenges for conventional Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) due to the temperature control, moisture, and strict hygiene requirements. This challenge makes transport tasks in the environment hard to automate.

Hygiene concerns

Manually handling processed food poses significant hygiene concerns within slaughterhouses. Human contact increases the chances of cross-contamination, potentially compromising the quality and safety of the processed meat, leading to regulatory non-compliance and reputational damage to the facility.

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The solution

The only AMR that can handle the harsh conditions of food processing facilities

uninterrupted logistics flows

Our robots navigate through full 3D localization, perform transportation tasks, and autonomous route repetition.

flexible suspension

Designed to maneuver in rough terrain, CAPRA CARRIER eases across sloped drainage systems and ramps.

Interoperability

The CAPRA FLEET MANAGER can control any AMR or AGV that utilizes the VDA5050 interface.

FIT FOR ANY ENVIRONMENT

The robot is IP65 rated and can withstand high humidity, cold rooms, water jets, and byproducts from industrial cleaning procedures.

How it works

1
Mapping the environment

The area is mapped with the vision system to increase system localization.

2
Uploading the facility map

A map of the facility is uploaded to the Capra Fleet Manager to visualize robot path in the map.

3
PLC & switch integration

PLCs and switches for communication with several external systems, such as, gate controls, light controls, and crossing signals are installed.

4
Fleet setup on network

Setup requires Wi-Fi or local 5G. Coverage and number of access points are defined based on plant size.

5
Generate tasks

Tasks generated in your central management system (WMS/MES/ERP) can be easily communicated to the robot via the VDA5050-compliant CAPRA FLEET MANAGER interface.

6
In operation

In operation, the robot will continue to refine the map through iterative optimization for accurate localization and navigation.

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System elements

At CAPRA ROBOTICS®, we want to exceed merely providing you with exceptional robots. We want to provide you with an ecosystem of equipment and services that amplify your experience. We understand that adopting new technology is not just about the product; it’s about the solution. That’s why our additional equipment and service offerings are designed to be your tools on the road to excellence.

Capra mobile robot platform

The CAPRA Mobile Robot Platform is the versatile AMR base for Capra Robotics’ solutions. Its modular design allows easy tool swapping, enabling multiple applications with the same robot. Its lightweight build and robust suspension ensure seamless movement on all surfaces. The AMR is IP65-rated enabling it to excel in both wet and dusty environments.

platform1

Food processing top module

The Food Processing Top Module houses the sensor controls for CAPRA-based trailer solutions. It is designed with easy access E-Stop and features built in light for increased robot awareness in environments with low light and loud sounds.

Food Processing Top Module

capra mother cart

The CAPRA Mother Cart is designed for automated pick-up, transport, and drop off of standardized wagons. It features sensors to detect when a daughter cart is attached and bumper bars that connect to the system e-stop for added safety.

Mother Cart (Sulky)

capra vision system

The AI-powered VSLAM system, CAPRA VISION, is the main component of the indoor navigation system. It offers easy mapping of indoor areas and features automated updating at double the rate of LiDAR mapping which increases the navigational reliability in highly constrained and dynamic environments.

capra safety package

Using PLd-rated radar sensors to detect obstacles, the robot can pause or redirect its route when encountering people or objects in its path. The sensors work in any lighting- or weather condition, indoors as well as outdoors, with a response time of less than 100ms for optimal safety.

capra link

Designed specifically for the CAPRA Mobile Robot Platform, the CAPRA LINK is a universal mount for linking the robot with a trailer. It is built to ensure equal pressure distribution on the wheels when accelerating and braking and ensures optimal stability of the system.

Wireless charging station

With our wireless charging station, charging is fully automated and can be completed in only 2 hours, ensuring little downtime and no disruptions to your flow. With an IP65 rating, the charging station can be used outdoors as well as indoors.

charging-station

Capra fleet manager

The CAPRA Fleet Manager manages up to 10 robots using the VDA-5050 protocol, integrating them into systems like WMS, MES, and ERP. It oversees robot operations, receives external orders, and monitors subsystem statuses. It interacts with external systems (e.g., gate controls, conveyor systems), and provides real-time location data for easy monitoring and adjustment.

fleet-dashboard

Service & support package

We offer unwavering support through setup, troubleshooting, and maintenance processes. Customizable service packages include regular maintenance, software updates, and training, tailored to your specific needs. With CAPRA ROBOTICS®, you receive a comprehensive solution, not just a robot.

service

start today

Your path towards AI-driven and interconnected operations starts here.

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